Ukusetshenziswa kwemishini yokugcwalisa kanye nentuthuko yabo yezobuchwepheshe

Imishini yokugcwalisa ibalulekile ekwenziweni kwesimanjemanje, ivumela ukufakwa okunembile, okusebenzayo, nokuhlanzeka kohlu olubanzi lwemikhiqizo-kusuka ku-ketshezi kanye nama-pastes kuya powers kanye nama-granule. Ngesidingo esandayo sokwenza ngokwezifiso kanye ne-automation, ubuchwepheshe bomshini wokugcwalisa buye bavela ukufeza izidingo ezithile zezimboni ezahlukahlukene njengokudla, isiphuzo, izimonyo, amakhemikhali.

Kungani imishini yokugcwalisa ibalulekile

Imishini yokugcwalisa i-Shintsha inqubo yokuhambisa imikhiqizo ezitsheni, inikeza izinzuzo eziningi:

Ukwanda kokusebenza kahle: basheshisa kakhulu ukukhiqizwa ngokuqhathaniswa nokugcwaliswa kwezandla.

Ukunemba okuthuthukisiwe: Baqinisekisa amazinga okugcwalisa okungaguquki, behlisa imfucuza yomkhiqizo.

Ukuhlanzeka okuthuthukisiwe: Banciphisa ukungcoliswa, okubaluleke kakhulu kwizimboni ezinjengokudla kanye nemithi.

Izindleko Zokusebenza Ezincishisiwe: zinciphisa isidingo sabasebenzi bezandla, ukwehlisa izindleko zokusebenza.

Kulesi sihloko, sibheka ukuthi izinhlobo ezahlukene zemishini zisetshenziswa kanjani ngokususelwa ezicini ezibonakalayo futhi zinikezele ekuthuthukisweni kwezobuchwepheshe okuqinisekisa ukunemba okuphezulu, ukusebenza kahle, nokuhlanzeka.

1. I-Servo Motor Filling Machines - Kuhle kakhulu ngamagwebu noma acwebile

Ama-Foamy ketshezi anjenge-detergents, ama-shampoos, noma iziphuzo ze-carbonated adinga inqubo ekhethekile yokugcwalisa. Imishini yokugcwalisa imoto ye-servo motor ilungele lezi zinto zokwakha ngoba i-nozzle yokugcwalisa iqhubekela phambili njengoba kugcwaliswa ibhodlela, kunciphisa isiyaluyalu futhi kunciphise amagwebu. Cabanga ukuzama ukugcwalisa ibhodlela ngoketshezi olunamagwebu ngokweqile. Izindlela zokugcwalisa zendabuko zivame ukuholela ekuchibeni, amazinga wokugcwalisa okungahambisani, futhi nomkhiqizo ochithekile. Yilapho ukunemba nokulawulwa kwemishini yokugcwaliswa kwezimoto ye-servo motor kuhlangana khona. Le mishini eyinkimbinkimbi igqamile lapho ukulungatha izinto ezithambekele ku-bubbles, njengokuhlanza okuthile, ama-shampoos, noma ezinye iziphuzo.

Inzuzo esemqoka ilele emandleni abo okwenza inqubo yokugcwalisa elawulwayo futhi evame ukuguquguquka. Esikhundleni sokumane uhambisane nevolumu engaguquki ngesilinganiso esiqhubekayo, ama-nozzles aqhutshwa izimoto aqhutshwa futhi aphakamise ngasikhathi sinye. Njengoba uketshezi luhanjiswa, i-nozzle kancane iphakama ngaphakathi kwesitsha. Le ndlela inciphisa ukuphazamiseka kanye nesiphithiphithi, okuvumela ama-bubble ukuthi ahlabezele ngokwemvelo ngesikhathi senqubo yokugcwalisa, okuholela emazingeni aphezulu okugcwaliswa kanye nokuchitheka okuncishisiwe. Ukulawulwa okuqondile okunikezwa yi-servo motors kuvumela futhi kuvumela amaphrofayli enziwe ngokwezifiso, abhekane nenqubo yezimpawu ezithile ze-Foaming.

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Izinto eziwugqinsi, ezinobunzima, nezinhlayiyana nezinhlayiyana-ezicebile ezinjengesosa, ukugqoka kwesaladi, noma unamathisela uChili adinga ukuphatha ngokucophelela. Imishini yokugcwalisa ye-Servo Rotor Pulor i-Excel kule ndawo:

Amasoso adinga ukusebenzisa i-servo rotom pump ngomshini wokugcwalisa oshukumisayo. Okokuqala, imodi yokusebenza ye-Rotor Pump yilena: Sebenzisa ukulawulwa kwe-servo motor ukushayela ukujikeleza kwamaqabunga ama-rotor, bese kuthi akukho okubonakalayo, futhi ngeke kube khona ukuqhekeka noma ngabe kukhona ukuvimba. Inani lokuvukelwa kwamaphampu we-rotor lilawula umthamo wokugcwalisa, futhi umthamo wokugcwalisa ungafakwa ngqo esikrinini sokuthinta, ngakho-ke ukunemba kokugcwalisa kunembile kakhulu. Ngenkathi kuthuthukisa ukusebenza kahle kokukhiqiza, ngeke kubangele imfucuza.

Ngaphezu kwalokho, indlela yokugcwalisa ye-Rotor Pump inganciphisa ngempumelelo ukuchotshozwa noma ukugcwala kwezinhlayiya ezintweni ezibonakalayo, ukuze isoso eligcwele lizogcina ubuhle nobuhle bayo, futhi ukunambitheka kuzoba ngcono, futhi umbala, iphunga le-sauce kufanele ligcinwe kangcono. I-Uniform Speed anti-crosheng ibhokisi lokuxubha lingaxuba uwoyela nezinto zokwenziwa ngokulinganayo, vimbela ukuhlukaniswa kwamafutha nomoya, bese ugcwalisa ngokulinganayo, ukuze ingaphezulu le-elowali eligcwele ngeke libukeke. Ngaphezu kwalokho, akukho ekhoneni elifile ku-rotor pump. Vele uvule umsebenzi wokuhlanza inkinobho eyodwa kuhlelo lomshini wokugcwalisa, engeza amanzi afudumele kanye nokuhlanza okudliwayo ebhokisini lezinto ezibonakalayo, bese ususa futhi uhlanze. Izingxenye zephampu ye-rotor ethintana nazo ezenziwa ngensimbi-grade 316 insimbi engagqwali, okuyi-cororosion-engamelana nokugqwala nokugqwala. Indlela ye-Rotor Pump ilungele ukugcwalisa ukudla kwe-sauce.

Ukugqamisa kwezobuchwepheshe: Ama-rotor blades alimic-like Movement ukuvikela ukuvalwa kwe-clogging kanye nezinhlayiyana.

3. I-Servo Piston kanye nabakwaMagnetic Gear Pump Ficlers - ngotshwala obunobuhlakani ngaphandle kwezinhlayiya

Ngoketshezi obukhulu kodwa obushelelezi njengogoli, uju noma isiraphu, I-Servo Piston Fischers kanye nama-Servo Magnetic Gear Magnetic Pumps anikela ngokulawula okunengqondo okuphezulu:

Isibonelo, ngotshwala nge-viscosity kodwa akukho izinhlayiya, singasebenzisa ama-servo pistons noma amaphampu we-servo magnetic amaphampu wokugcwaliswa. Zombili izindlela zokugcwalisa zisuselwa ingcindezi, ngakho-ke uketshezi obukhulu lugcwele ubushelelezi obufanayo obumnandi. Ngoba bonke balawulwa yi-servo motors nge-PLC, umthamo wokugcwalisa ungasetwa ngqo ngokusebenzisa isikrini sokuthinta, ngakho-ke ukunemba kokugcwalisa kunembile futhi kulula.

4. Iphampu kazibuthe kanye nokugcwaliswa kwamandla adonsela phansi - ngamanzi kanye noketshezi oluphansi

Uketshezi olulula, olugelezayo olugelezayo njengamanzi ahlanziwe, utshwala, noma ujusi ungagcwaliswa usebenzisa iphampu kazibuthe noma izindlela zokugcwalisa amandla adonsela phansi:

Uma ugcwalisa uketshezi njengamanzi, ungasebenzisa amaphampu kazibuthe noma izindlela zokugcwalisa ezizenzekayo. Zombili izindlela zokugcwalisa zilawula amandla nge-Flow Rate Time. Ungasetha umthamo ngokusebenzisa isikrini sokugcwalisa umshini wokugcwalisa okuningi njengoba ufuna ukugcwalisa, okuyinto elula kakhulu. Uma sigcwalisa imithamo emincane yoketshezi, singasebenzisa ukugcwaliswa kwephampu ye-peristaltic. Ukugcwaliswa kwepompo ye-Peristaltic kulawula amandla ngokufaka ipayipi ngekhanda lepampu.

I-5. I-Peristaltic Pump Ukugcwaliswa - Ukunemba Kwemithi namabhodlela amancane

Lapho inhlanzeko nokunemba kubaluleke kakhulu, ikakhulukazi kwizimboni zezemithi nezomnotho, imishini yokugcwalisa amaphampu yePerestaltic yi-Go-to Choice:

Uma sigcwalisa imithamo emincane yoketshezi, singasebenzisa ukugcwaliswa kwephampu ye-peristaltic. Ukugcwaliswa kwephampu ye-Peristaltic kulawula amandla ngokunciphisa ipayipi ngekhanda lempompo. Ikhanda lempompo ngeke lithinte ngqo lokho okuqukethwe, ukunemba kokugcwalisa kunembile, futhi ukuhlanza nakho kulula kakhulu.

Isetshenziswa kabanzi embonini yezemithi ngoba ipayipi lephampu ye-peristaltic lingafinyelela ebangeni le-silicone hose yezokwelapha, elingagcini ngokunemba eliphakeme kakhulu kodwa futhi nezinga eliphakeme lokuhlanzeka. Noma ngabe ushintsha izinto zemibala ehlukene, ungazishintsha kalula. Vele ususe ipayipi kanye nokugcwalisa i-nozzle bese ubeka esikhundleni sawo. Ngisho namantombazane angakwazi ukukuphatha kalula.

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Ezitsheni ezinkulu noma imiphongolo, ukugcwala imishini yokugcwalisa kunikeza ukunemba okungenakuqhathaniswa:

Uma kungumkhiqizo ogcwele imiphongolo, efana ne-10l kanye ne-20l barrels, singasebenzisa ukugcwaliswa okunesisindo, ngoba ukugcwaliswa okugcwele kulawula amandla okugcwalisa nge-sensor, futhi akunaphutha. Udinga nje kuphela ukusetha amandla esikrinini sokuthinta somshini wokugcwalisa, njenge-10l. Lapho ivolumu yokugcwalisa ifinyelela cishe i-10l, inzwa enesisindo izodlulisela ngokushesha isiginali ukuyeka ukugcwaliswa. Ngale ndlela, ukunemba kokugcwalisa kungaphakathi kobubanzi obulawulayo futhi kulula kakhulu ukusebenzisa.

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Izinto eziqinile, ezibaliwe njenge-Pipi, amantongomane, noma ubhontshisi wekhofi ugcwaliswa kangcono kusetshenziswa inhlanganisela yekhanda eliningi,

Kumantongomane, amaswidi, kanye nama-granule, kudingeka umshini wokugcwalisa wekhanda elinamakhanda amaningi. I-multi-head enesisindo sokugcwalisa umshini ngokukala nokupakisha. Izinto ezibonakalayo ziwela esikalini sokuhlanganiswa. Isikali sokuhlanganisa sakhiwa izikali ezincane zokupakisha ezincane. Ngemuva kokuthi isikali ngasinye esincane sokuhlanganiswa sifinyelela isisindo esisethiwe, ngokushesha siyayeka ukuthola lokho futhi siphonsa impahla enesisindo ebhodleleni noma esikhwameni. Lo msebenzi wokunye ojikelezayo uthuthukisa kakhulu ukusebenza kwethu kahle nokukhiqiza futhi akubangeli imfucuza.

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Izinto ezinamampuphu ezinjengefulawa, i-protein powder, noma ukuxubana kwezinongo kudinga ukulawulwa okuqondile nokuhlanzeka. I-Scle-Type Imishini yokugcwalisa powder ihlinzeka:

Uma kuyinto ebonakalayo ye-powder, singasebenzisa umshini wokugcwalisa we-screw powder, onezikulufo ezihlukene zosayizi abahlukahlukene zokugcwalisa amanani. Umthamo ulawulwa yinombolo yokujikeleza kanye nemibuthano yokukhishwa kwesikulufa. I-servo motor ilawula umthamo ngqo esikrinini sokuthinta somshini wokugcwalisa. Idivayisi yokususa uthuli ingangezwa futhi endaweni yokugcwalisa, ngoba amanye ama-powders azondiza ngesikhathi sokugcwalisa. Sisebenzisa umgomo wokusebenza we-vacuum cleaner ukwengeza idivaysi yokususa uthuli ebhodleleni lomlomo wokugcwalisa indawo ukuze umunca ngqo uthuli olundizayo futhi lukunikeze indawo yokukhiqiza ehlanzekile.

9. Imishini yokufaka isikhwama - Ukugcwaliswa kwesikhwama esiguqukayo nokubekwa uphawu

Lapho ukuguquguquka kanye nokufakwa kwe-Compasing Design, imishini ebheke mpo yokugcwalisa ifomu-seal-seal (VFFS) umdlalo ophelele:

Uma izinto zokwenziwa eziphethwe zisebenzisa umshini wokufaka mpo, ungakhetha ukubekwa uphawu okuhlukile, kufaka phakathi ukubekwa uphawu okuphezulu, ukubekwa uphawu okunezinhlangothi ezine, ukubekwa uphawu emuva, ukubekwa uphawu okuyisisekelo, nokubekwa uphawu okuyisisekelo. Isici esiyinhloko ukuthi ungasicacanga nganoma iyiphi indlela oyifunayo, futhi unesisho sokugcina. Ngokufaka amakhodi amadethi, imikhiqizo ehlanganisiwe ingafakwa ngqo emabhokisini bese ifaka endaweni yokugcina izinto, ikuvumela ukuthi ukhiqize ngaphandle kwezinkathazo.

10. Ukugcwaliswa kohlobo lwe-Concact Chuck-Type nokukhonkotha - ezikhaleni ezincane kanye nemigqa yezimonyo

Uma unesikhala esilinganiselwe kepha usadinga ezenzakalelayo eziphakeme, ukugcwaliswa kohlobo lwe-chuck-hlobo nemishini yokushayela nge-capping kuyisisombululo esihle kakhulu:

Uma ukhiqiza imikhiqizo emincane emabhodleleni futhi ufuna ukonga isikhala, siphinde sibe nokugcwaliswa kohlobo lwe-chuck-hlobo nomshini we-caple, okuthi kuphela endaweni yamamitha-skwele angama-6-9. Umshini owodwa uxazulula izinkinga zakho zokugcwalisa nokukhonkotha. Mncane futhi muhle, kepha kungenza izinto ezinhle. Ngamafuphi, imishini yethu yokugcwalisa ingagcwalisa uketshezi, ama-solids, ama-pastes, ama-powders, amasoso, amagremu, neminye imikhiqizo. Uma nje unezidingo zokugcwalisa, singakunikeza isethi ephelele yezixazululo, enzelwe ukukhiqizwa kwakho, ukukhiqizwa kwedijithali kanye nokukhiqizwa kwakho okusebenzayo nangamandla.

Isiphetho: Izisombululo zangokwezifiso zazo zonke izidingo zokugcwalisa

Kusuka ku-Foamy ketshezi ku-Powers, amasoso kuya kuma-Phamisi, imishini yokugcwalisa iyavela ngobuchwepheshe obuthuthukile njengokulawula kwe-servo, amaphampu we-rotor, amaphampu we-peristaltic, kanye nezinzwa ezinesisindo sokuhlangabezana nazo zonke izidingo zokukhiqiza. Noma ngabe ugcwalisa inqwaba, ngemithamo emincane, noma ngokubonakala okuphezulu noma izithako ezibucayi, imishini yokupakisha yeTengzhuo inikeza izixazululo ezenziwe ngomshini zokwandisa umugqa wakho wokukhiqiza.

Xhumana nathi namuhla ukwenza ngokwezifiso umugqa wokugcwalisa ofaneleka umhlangano wakho kanye nomkhiqizo kahle.