Ukubukwa: 0 Umbhali: Isikhathi Sokushicilela Isihleli Sokushicilela: 2025-07-14 Imvelaphi: Isizango
Ukupakisha izimboni zezimboni kuveza izinselelo ezihlukile ezihlukile kakhulu kulabo abahlangabezana nazo ezimpahleni zabathengi. Lezi zingxenye zivame ukwehluka ngosayizi, ukwakheka, isisindo, nokuzwela, okudinga ukupakisha izixazululo ezikude kakhulu okulula okulula. Izidingo ezibalulekile ze Ukupakishwa kwezimboni zezimboni kungafingqelwa ezindaweni ezine ezibalulekile: ukunemba, ukunemba, anti-oxidation, nokuvikelwa komswakama.
Izingxenye zezimboni zivame ukwenziwa ngezinto zensimbi noma ze-composite futhi zingakukala noma kuphi kusuka kuma-gramu ambalwa kuya kumakhilogremu angamakhulu ambalwa. Izinto ezifana nemihlangano yegiya, ama-bearings, ama-valve, nezindlu zezimoto azigcini nje kuphela kodwa futhi ziza ngokwezimo ezingekho emthethweni. Lokhu kwenza amasistimu wokupakisha wendabuko angasebenzi noma ayihambelani. Izisombululo zokupakisha ezisebenzayo kufanele zifake:
Izinto zefilimu eziqinile ezinamandla amakhulu ashubile,
Ukondla okwenziwe ngokwezifiso nezinhlelo ezidlulisayo ezingasekela izinsimbi ezingalingani,
Izinkulumo eziqinisiwe kanye nezindlela zokubopha ukugwema ukuqhekeka noma ukuvuza ngesikhathi sokuhamba.
Izakhi eziningi zezimboni, njengemishano yokunemba, izixhumi ezinokwenziwa, noma izingxenye ze-laser, zidinga ukunemba okuphelele. Noma yikuphi ukuphambuka okubangelwa ukuphatha, ukudlidliza, noma ukucindezela kokupakisha kungaholela ekulimaleni ngesikhathi somhlangano noma ukusetshenziswa. Ukuvikela izingxenye ezinjalo:
Izakhiwo ezi-cushioned noma ukufakwa kwe-foam kuvame ukusetshenziswa ngaphakathi kokupakishwa,
Izindawo ezi-Static ezingenazo izingxenye ze-elekthronikhi ukuvimbela ukulimala,
Izinhlelo zokuxhumana ezingathintwanga zingasetshenziswa ukugwema ukuklwebheka noma ukungcoliswa.
I-oxidation, noma ukugqwala, kuyisitha esikhulu sezimboni zezimboni ezisekelwe kwinsimbi. Ngisho nokuchayeka okuncane komoya kungaqala ukusabela okulonakalayo, ikakhulukazi ngesikhathi sokugcina isikhathi eside noma ukuthuthwa kwamanye amazwe. Ngakho-ke:
Ukupakishwa kwe-Vacuum kuqashwa kabanzi ukususa umoya-mpilo kwiphakheji,
I-pushing yegesi (imvamisa nge-nitrogen) isetshenziselwa ukudala umoya we-inert,
Amafilimu wokupakisha we-anti-corrosion kanye nama-vor corrosion inhibitors (VCI) angangezwa ngokuvikelwa okwengeziwe.
Umswakama ungenye into ebucayi esisongela ubuqotho bezakhi zemishini neze-elekthronikhi. Umswakama unga:
Imbangela imibuthano emifushane noma ukwehluleka ukufakwa kwama-PCB kanye nezixhumi,
Kuholele ekukhuleni kwesikhunjini noma ukugqwala ezindaweni ezisebenza ngomshini,
Anamanzi anciphile kanye nama-lubrances asetshenziswa ezingxenyeni ezihlangene.
Ukubhekana nalokhu, kunikezwa kwemishini yesimanjemanje:
Ukusabalaliswa okuhlanganisiwe okuhlanganisiwe ngaphakathi kwemigqa yokufaka,
Amafilimu Avimba Amanzi anamanani okuhambisa amanzi aphansi we-vapor (WVTR),
Izinqubo zokupakisha ezivalwe ezivalekile kufaka phakathi ukubekwa phansi kokushisa kanye nokubekwa uphawu kwe-ultrasonic ngenxa yobuqotho obuqinile komoya.
Emhlabeni wezindawo zokupakishwa kwezimboni, imishini yokupakisha ye-vacuum idlala indima ebalulekile ekulondolozeni ubuqotho kanye nokusebenza kwezakhi ezibucayi, ikakhulukazi izingxenye ze-elekthronikhi kanye nezindawo zemishini. Le mishini isuse umoya endaweni epakisha endaweni, ukunciphisa kakhulu ubungozi obubangelwe yi-oxidation, ukugqwala, kanye nokungcola ngesikhathi sokugcina nokuhamba.
Izingxenye ze-elekthronikhi njengamabhodi wesifunda, izinzwa, kanye nezixhumi zithambekele kakhulu ekutholeni umswakama kanye nomonakalo kagesi. Ngokufanayo, izakhi zemishini ezinjengama-bear, amagiya, kanye nezingxenye zokucophelela zithambekele kwi-oxidation kanye nokugqwala, ikakhulukazi uma kuthunyelwa ezimweni zezulu ezahlukahlukene noma ezigcinwe isikhathi eside.
Ukupakishwa kwe-Vacuum kubhekana nalezi zinselelo ngo:
Ukuqeda umoya-mpilo esikhwameni esivaliwe, okubambezelayo noma okuvimbela ukugqwala kanye noxidation.
Ukunciphisa amazinga omswakama ngaphakathi kwephakeji, ukuvimbela ukulimala komswakama nokukhula kobumba.
Ukugcina inhlanzeko, ukuvikela othulini, amafutha, nezinhlayiya zakwamanye amazwe ezingathinta ukusebenza.
Ukupakishwa kwe-vacuum kuwusizo ikakhulukazi kulezi zimo ezilandelayo:
Thumela ukupakishwa kwezingxenye eziwela olwandle noma izindlela zomoya lapho izimo zemvelo zishintshashintsha.
Ukugcinwa isikhathi eside kwezingxenye ezisele ezindaweni zokugcina izimpahla noma eziphuthumayo eziphuthumayo.
Ukubekwa uphawu kwengxenye yegumbi lokuhlanza, ikakhulukazi kuma-elekthronikhi aphezulu wezobuchwepheshe noma izingxenye zebanga lezokwelapha.
Izingxenye zezempi noma zebanga le-aerospace, lapho ukungcoliswa okuncane kungaholela ekwehlulekeni.
Imishini yokupakisha ye-vacuum ye-vacuum yanamuhla yanamuhla yakhiwa ngezici zokusebenza ezinamandla zokuphatha izidingo ezithile zezingxenye ze-elekthronikhi nezemishini:
Amaphampu wokunemba we-High-vacuum anembile wamazinga we-oxygen ophansi we-Ultra-low.
Imigoqo ebopha uphawu kabili ukuqinisekisa izindiza, izimpawu ezihlala isikhathi eside.
Izinhlelo ezivuthayo zegesi ezivumela i-inert amagesi anjenge-nitrogen ukuthi ifakwe ngaphambi kokubekwa uphawu, ukuthuthukisa okwengeziwe.
Amaphaneli wokulawula azenzakalelayo wokwenza ngokwezifiso ingcindezi ye-vacuum, isikhathi se-seal, kanye nobude besikhwama.
In addition, these machines are designed for compatibility with anti-static materials, moisture-barrier films, and VCI (Vapor Corrosion Inhibitor) packaging, offering a comprehensive solution for industrial preservation.
Ekuphaketheni okuyingxenye yezimboni, ijubane nokunemba kubalulekile, ikakhulukazi lapho abakhiqizi bebhekene nenselelo yokucubungula ama-oda aphezulu noma ukuphatha izinhlelo ze-logistics ezenzakalelayo. Ukuhlanganiswa kwekhanda elinamakhanda amaningi nge-mpo FELD FOX Fill Seal Seal (Vffs) imishini isibe yisixazululo esiguqula umdlalo esiqinisekisa ukusebenza kahle ngaphandle kokubekezelela ukunemba.
I-Multi-Head Shighers isebenzisa amabhakede amaningi, alawulwa ngawodwana alawulwa-imvamisa 10, 14, noma ngaphezulu-ukuze abale ngokushesha ukuhlanganiswa kwesisindo okungcono kakhulu komjikelezo ngamunye wokufaka. Lolu hlelo oluhlakaniphile luyaletha:
Ukunemba okuhlukile, kaningi ngaphakathi kwe- ± 0.1G, ngisho nangezinto ezibunjiwe noma ezisindayo.
Imijikelezo enesisindo esisheshayo, njengoba ukuhlanganiswa okuningana kubalwa ngasikhathi sinye.
Kunciphise ukunikezwa, okusho ukuthi kungaphezulu kokugcwaliswa okungabizi kakhulu.
Lokhu kwenza amakhanda amaningi ekhanda alungele ukupakisha izingxenye zezimboni ezinjengokuthi:
Ama-bolts, amantongomane, ama-washer, nezinye izingxenye ezincane.
Izixhumi zikagesi nama-terminals.
Izingxenye ezihlelwe ngaphambilini zemishini.
Lapho kubhangqwa ngefomu lefomu elibheke phezulu kugcwalisa i-Seal (Vffs)
Izinzuzo ezibalulekile zama-VFFs + Uhlelo lwe-Multi-Head Weigher lubandakanya:
Ukukhishwa okusheshayo okuphezulu, nezinhlelo ezithile eziphatha kuze kufinyelele ezikhwameni ezingama-80-120 ngomzuzu.
Amasayizi we-Flexible Bag kanye namafomethi, njengezikhwama ze-Pillow, izikhwama ezihlanjululwe, noma izikhwama ze-quad-seal.
Ikhwalithi yokufaka uphawu engaguquki, ebaluleke kakhulu ekulondolozeni izingxenye futhi uzivikele ezingogasiko.
Isikhathi sokuphumula esincane, njengoba izilawuli ezizenzakalelayo nezici zokuzikhandla zinciphisa ukulungiswa kwe-Manual.
Ezindaweni ezinkulu zokukhiqiza noma izindawo ezivela eceleni (i-3pl) izikhungo, lokhu kusetha kuba yingxenye ephakathi emugqeni wokupakisha, ukunika amandla:
Ukukhiqizwa kwewashi okujikelezayo nokungenelela kwabasebenzi okuncane.
Ukupakishwa okunembile kit, lapho izinhlobo zezingxenye eziningi zisindwa futhi zigcwele ndawonye.
Ukupakishwa okwesikhathi nje kwesikhathi, okuvumelaniswe nomhlangano okhuphukayo noma amashejuli wokuthumela aphansi.
Ngokwengeziwe, le mishini iyahambisana nezici ezithuthukile ezifana:
Abafakizicelo abazenzakalelayo be-batch ukufaka amakhodi we-batch kanye ne-ID yomkhiqizo.
Izinhlelo zombono ukuthola izinyanga ezihlaselwe kabi noma iziphambeko zokupakisha.
Ukuxhumana kwedatha kokuqapha kwangempela kanye nokuhlanganiswa nezinhlelo ze-ERP noma ze-MES.
Ngokufaka inhlanganisela yokucacisa kwekhanda lekhanda elinemikhawulo nokusebenza okugxilile, izinkampani zezimboni zingafinyelela ngokushesha, izindleko ezincishisiwe, nokwaneliseka okuphezulu kwamakhasimende.
Ekuhambeni komsebenzi wokupakisha wezingxenye zezimboni, isinyathelo sokugcina kwesinye isikhathi sivame ukusebenziseka kakhulu futhi okungamaphutha-okucatshangelwa futhi sithola imikhiqizo egcwele ukugcinwa noma ukuthunyelwa. Yilapho izinhlelo ezihlanganisiwe zePallet Consoping ezine-robotic palletizing ziletha inani elingenakuqhathaniswa, ukuguqula inqubo ye-End-Line ibe yi-automated, ukusebenza kahle.
Ngezingxenye ezisindayo noma ezinamandla ezimboni, ukufakwa ngesandla kubeka ubungozi bokulimala, ukungahambisani, nokuncishiswa kokudonswa kwemali. Uhlelo oluzenzakalelayo lwe-palletizing luxazulula lezi zinselelo ngo:
Ukuhlelela kahle amayunithi agcwele phama (isib. Amabhokisi, izikhwama, amaphakethe) ngamaphethini esitaki aqinile.
Ukunciphisa ukulimala komkhiqizo ngokusatshalaliswa kwengcindezi efanayo.
Yehlisa kakhulu izindleko zabasebenzi futhi unciphise ukulimala okuphindaphindwayo.
Izinhlelo zanamuhla ziyakwazi:
Ukufakwa kwamaphethini amaningi, kususelwa kusayizi womkhiqizo nokucushwa kwePallet.
Ukulungiswa okunamandla, ukuphatha amajamo womkhiqizo ahlukahlukene kanye nezinsimbi ezindizayo.
Ijubane eliphakeme lokufaka, ukuhambisana nezinga lokuphuma kwemigqa yokupakisha ephezulu.
Ngemuva kokunciphisa i-palletiting, imishini yokugoqa ezenzakalelayo ekhishini ezifakwe kwifilimu ehlanganisiwe efilimu lepulasitiki elihlala isikhathi eside, zivikele ukuhambisa kanye nokugcinwa kwempahla. Lezi zinhlelo ziqinisekisa:
Ukugoqwa kwefilimu okuqinile komswakama, uthuli kanye nokuphikiswa okukhulu.
Ukuqina okuthuthukile kokulayisha ngesikhathi sokuthumela, ikakhulukazi amaphakheji angejwayelekile noma ahlanganisiwe.
Ukusetshenziswa kwefilimu okuncishisiwe, ngenxa yemisebenzi yokuhleleka yangaphambi kokunwebeka.
Isixazululo esihlanganisiwe ngokuphelele singafaka futhi:
Izinhlelo ezizenzakalelayo zePallet zokusabalalisa kanye nezinhlelo zokuhambisa, okuvumela ukusebenza okungamiki.
Ukuskena kwebhakhodi kanye nokulebula amamojula, kunika amandla ukulandelwa kwezinto zangempela.
Ukuxhumeka kuzinhlelo zokulawulwa kweWarehouse (WMS) noma amapulatifomu we-ERP wokubonakala kwedatha.
Kwabakhiqizi babhekana ne-Skus yomkhiqizo eminingi noma izinguquko ezijwayelekile ze-batch, izingalo ze-robotic palletizing zinikela ngezimo eziguqukayo, izixazululo zejubane eliphezulu. Lezi zingalo ze-robotic:
Phatha imisebenzi yokukhetha kanye ne-ket-yendawo ezinhlotsheni zomkhiqizo ezahlukahlukene.
Sebenza ezindaweni ezisebenzisanayo noma ezi-standalone, ngokuya ngezidingo zokuphepha.
Ingahlonyiswa izinhlelo zombono ukuthola ukuqondiswa komkhiqizo nokunemba.
Leli zinga le-automation linika amandla imboni yeqiniso engu-4.0, lapho ingxenye ngayinye yenqubo - kusuka ekubhekeni ukubopha uphawu ekubambeni kahle - ixhumene nomthungo futhi ilungiswe.
Emhlabeni ofunwayo we Izingxenye zezimboni zokupakisha , ukunemba, ukuqina, kanye nokusebenza kahle akuxoxi. Ukusuka ekuvikeleni izingxenye ezibucayi ezinzima nezinobuhlakani ezinama-vacuum ukuhambisa indawo yokukhipha inqwaba ngokusebenzisa imishini yefomu elibheke phezulu kanye ne-multibeaad esinamakhasi, izinhlelo zesimanje zokupakisha zizokwenziwa ukufeza okulindelwe ebangeni lezimboni. Izixazululo ezihlanganisiwe kanye nokusonga izixazululo ziphinde zisebenze kahle ukuhlinzekwa kwezidingo, ukuqinisekisa ngemikhiqizo ngokuphepha nangokufanele ukuthutha.
Kwabakhiqizi abafuna ukuphakamisa imisebenzi yabo yokupakisha, ukutshala imali kwemishini efanele akuyona nje izindleko - yinzuzo yokuncintisana. I-Guangzhou Tengzhuo Packing Equiced Co, Ltd. Inikeza indawo ephelele yemishini yokupakisha esezingeni eliphakeme, eyenziwe ngezifiso eyenzelwe izinselelo ezihlukile zezingxenye zezimboni. Ukuthi udinga i-automation esheshayo, ukubekwa uphawu okuvinjelwe okuphezulu, noma ukumelana nokungamelana ne-end-line, izixazululo zethu zakhelwe ukukala ngomkhiqizo wakho nokusekela ubuqotho bomkhiqizo wakho.