English 
T: +86-189-2891-8174
E: wechupack@yeah.net
E: wechupack@yeah.net
104 The Second Building, No.43 Haichong Road, Shiqi Town,Panyu District, Guangzhou City, China
Views: 0 Author: Site Editor Publish Time: 2025-05-09 Origin: Site
A cosmetic filling machine is a specialized industrial device. It’s built to fill containers with beauty and personal care products. These machines help cosmetic manufacturers handle high-volume production. They improve accuracy, speed, and consistency.
These machines can fill bottles, tubes, jars, and other types of packaging. They're used in large-scale cosmetic factories and also by small cosmetic startups. From thin liquids to thick pastes, a cosmetic filling machine can handle it all.
The basic process involves several steps. First, the container is fed into the machine. Next, the product is dispensed using nozzles. Sensors monitor fill levels for accuracy. Some machines clean themselves after each cycle.
Different filler types serve different product textures. Thin liquids need gravity or piston fillers. Thicker substances use pump or servo filling systems.
Efficiency: Faster filling saves time.
Precision: Accurate volume reduces waste.
Hygiene compliance: Keeps products clean and safe.
Cost savings: Reduces manual labor, errors, and rework.
Perfumes require accurate, leak-free filling. A cosmetic filling machine ensures each bottle gets the right amount, preserving aroma and quality.
These thicker products need machines that handle viscosity. Paste and piston fillers work well here.
Viscous and sensitive, these require clean dispensing. Special nozzles prevent clogging.
Large-volume filling machines handle fast production speeds for these liquids.
These need gentle yet precise filling to avoid bubbles or spills.
From serums to sunscreens, cosmetic filling machines support diverse applications.
| Machine Type | Best For | Benefits |
|---|---|---|
| Liquid Filling Machines | Water-based and oil-based products | Fast, accurate, low maintenance |
| Paste Filling Machines | Creams, gels, lotions | Handles thick textures |
| Tube Filling Machines | Toothpaste, ointments | Seals after filling |
| Servo Filling Machines | Multi-product lines | High control and automation |
| Automatic vs. Semi-Automatic Machines | Any cosmetic | Choose based on scale and budget |
Good for low-viscosity products. Offers high-speed filling. Ideal for perfumes, toners, and serums.
Built for dense products. These machines push thick creams cleanly into containers. A must-have for skincare products.
Fill and seal tubes in one go. Common in toothpaste, BB cream, or spot treatments.
High-tech fillers. Use servo motors for extreme accuracy. Great for adjustable lines or custom needs.
Automatic machines are faster and better for big factories. Semi-automatic fillers work well for startups.
Raw materials and containers are loaded. The machine prepares the system for operation.
Nozzles release the product into containers. Some machines have CIP (clean-in-place) systems to sanitize nozzles after filling.
Sensors align bottles. Leak prevention features keep the workstation clean.
Lids, caps, or tube seals are placed. Some systems include torque control.
Labels are applied using pressure or heat. Codes can be added for tracking.
Defective containers are removed. Approved products are sent for packaging or shipment.
| Factor | Description | Why It Matters |
|---|---|---|
| Viscosity | Product thickness | Affects filler type |
| Volume & Speed | Production goals | Impacts machine size |
| Container Type | Bottles, tubes, jars | Choose compatible nozzles |
| Automation Level | Manual to full-auto | Budget and labor capacity |
| Regulations | GMP, FDA compliance | Ensures product safety |
Thicker products need piston or pump fillers. Thin ones work with gravity fillers.
Large factories need high-speed automatic systems. Smaller ones may prefer slower but cheaper machines.
Not all fillers fit every bottle or tube. Match your filler with container dimensions.
Startups may go with semi-auto. Bigger brands often invest in fully automatic systems.
Your machine should comply with GMP and CE standards. Look for stainless steel designs and easy-to-clean features.
| Feature | Details |
|---|---|
| Filling Accuracy | ≤ ±0.5% |
| Nozzle Count | 1–24 heads |
| Speed | Up to 2400 bottles/hour |
| Filling Volume Range | 50ml to 5000ml |
| Bottle Height Range | 100–280mm |
| Automation Level | Fully automatic |
| Functions | Anti-leak, self-cleaning, bottle alignment |
Machines today offer high accuracy—up to ±0.5%. Faster speed means higher throughput.
Flexible nozzle heads let you fill multiple container sizes with one system.
Modern systems handle various shapes—round, square, oval—and sizes.
Look for servo control, anti-drip valves, and programmable recipes for easy switchovers.
High-speed lines can fill up to 240 bottles per minute.
Automation means fewer mistakes and less rework.
Each unit gets the exact amount, every time.
Enclosed designs and CIP systems reduce contamination.
Filling systems can sync with cappers, labelers, and conveyors.
| Product Type | Recommended Machine | Output Speed |
|---|---|---|
| Cream and Paste | Paste Filler, Servo Filler | 60–150 units/min |
| Liquids and Oils | Liquid Filler, Gravity Filler | 100–240 units/min |
| Powder-Based | Auger Filler, Vacuum Filler | 30–90 units/min |
| Small Volume | Piston Filler, Tube Filler | 50–100 units/min |
| Large Volume | Multi-head Filler | 120–240 units/min |
Levapack is a leading Chinese packaging machinery manufacturer. Known for reliability and customization.
Servo-driven fillers
Fully automatic filling and sealing systems
Modular add-ons for labeling and capping
High accuracy with servo motors
Modular design for flexible line setups
Compact footprint for easy integration
Many cosmetics brands trust Levapack. Especially for facial cream and serum packaging lines.
Levapack provides installation, training, and tech support. Custom solutions tailored to your product line.
Go with a paste filling machine or piston-based filler. These can handle viscosity without clogging.
Yes. Servo filling machines allow recipe changes. Great for multi-product brands.
Weekly cleaning, monthly inspections. Some models include auto-clean features.
Absolutely. Start with a semi-automatic cosmetic filling machine. Upgrade as you grow.
With proper care, 10–15 years. Stainless steel builds last longer.
A cosmetic filling machine boosts productivity, accuracy, and hygiene in your cosmetic production line. With many types available—liquid, paste, servo, and more—there’s a solution for every product. Consider your needs: product viscosity, speed, container size, and budget. Choose machines that offer smart features like anti-leak systems, adjustable nozzles, and easy integration.
Leading manufacturers like Levapack offer fully automatic systems that meet GMP and FDA standards. Whether you’re filling lip gloss, lotions, or shampoo, investing in the right cosmetic filling machine will pay off in speed, consistency, and long-term savings.
