I-ROI ye-Automated Bottling Line: Ungabuyisela ngokushesha kangakanani ukutshalwa kwemali?

Esikhathini sanamuhla sokuncintisana, amabhizinisi afuna njalo izindlela zokwenza ngcono ukukhiqiza, ukunciphisa izindleko, futhi athuthukise ukusebenza kahle. 

Kwabaningi esifubeni, ukudla, kanye neminye imikhakha yokugcwalisa ngoketshezi, umugqa ozenzakalelayo wamabhodlela useba yisixazululo esandayo. 

Kepha ngaphesheya kwemishini emisha ecwebezelayo, kuphakama umbuzo obalulekile: Kuyini ukubuyisa imali ekutshalweni kwemali (ROI) yomugqa wamabhodlela ozenzakalelayo, futhi ungalindela kanjani ukuthi uzolindela kanjani imali yakho yokuqala?

Ngabe kuhlanganisani umugqa webhomu lokuzenzakalelayo? Ukuqonda izingxenye

Umugqa weqiniso we- 'wamabhodlela ' awuvamile uma nje umshini owodwa; Uhlelo oluyinkimbinkimbi luqukethe izakhi ezimbalwa ezihlanganisiwe, ngamunye wenza igxathu elibalulekile kwinqubo yokupakisha. Ubuhle bemigqa yanamuhla ezenzakalelayo bulala ngokombuso lwabo, okuvumela amabhizinisi ukuthi anciphise ukusetha ezidingweni zawo zokukhiqiza, isabelomali, kanye nezinga elifunekayo le-automation. Umugqa ophelele wamabhodlela uvame ukuvela:

I-Bottle Ecrammbler noma i-feeder: Lokhu ngokujwayelekile kungukuqala komugqa.

Umsebenzi: Amabhodlela, ahlala efika ngobuningi futhi abadidekile, anikezwa lo mshini. I-Unscrambler bese i-metacy noma ngokonakala, izintaba, futhi zizivumelanise ziqonde ebhande lokuhambisa, ziqinisekisa ukugeleza okuqinile, okufayle okukodwa kwemisebenzi elandelayo. Amabhodlela athambekele ngaphambili, i-feeder elula ingahle ikwanele.

Imininingwane: Kutholakala ezinhlotsheni ezahlukahlukene, kufaka phakathi abangaphansi kwe-rotary ezingaphansi, ama-UNCClamblers ahlukahlukene, namayunithi ahlanganise womoya (abuye ahlanze amabhodlela). Ukukhetha kuncike ekumeni kwebhodlela, impahla, nesivinini esifisayo.

Umshini wokugcwalisa (uketshezi, i-vescous, noma unamathisela uhlobo): inhliziyo yokusebenza kwamabhodlela.

Umsebenzi: Kusabalalisa ngokunembile umkhiqizo ebhodleleni ngalinye. Uhlobo lomshini wokugcwalisa luchazwe yizimpawu zomkhiqizo.

Imininingwane:

Ama-liquid Filliers (i-viscosity emincane): Imvamisa sebenzisa amandla adonsela phansi, okuchichima, noma amasistimu asuselwa empompini wamanzi, ama-juices, imimoya, njll. Ama-filler ahlukahlukene ahle kakhulu amazinga okugcwalisa angaguquki, kungakhathalekile ukuhlukahluka kwevolumu yebhodlela elincane.

Ama-viscous filler (okuphakathi nendawo okuphezulu): ama-piston filler, ama-piston fillers, noma ama-filler pump ama-fillers ajwayelekile kwimikhiqizo efana namafutha, ama-lotion, isiramu nososo, ahambisa ngokuqinile futhi akwazi ukusabalalisa.

Ama-paste-Type Fill

Izinketho eziningi zekhanda

Umshini we-TIPE : Ukuvikela umkhiqizo.

Umsebenzi: Kusebenza futhi kuqinisa i-cap ebhodleleni eligcwele, kuqinisekisa ubuqotho bomkhiqizo, ukuvimbela ukuvuza, nokugcina okusha.

Imininingwane:

I-Screw CAPPERS (Spindle CAPPERS / CHUCK CAPPERS): Iningi elivame kakhulu kuma-cap cap. Ama-spindle ama-chappers asebenzisa ama-disc amaningi wokujikeleza ukuqinisa i-cap, kanti ama-chuck chappers asebenzisa ikhanda elijikelezayo ukuze libambe futhi liqinise ikhefu ngokunembile.

I-Snap CAPPERS: Ilungele izigqoko ezicindezelwe ebhodleleni (isib.

Ama-COPP (Roll-on plefer pler) I-Common for Spiris nemikhiqizo ethile yemithi.

Ama-CAPPERS wePump / Trigger: Imishini ekhethekile yokufaka amaphampu okufafaza noma athambisa amaphampu we-spray noma ama-trigger.

Umshini wokulebula (uhlangothi olulodwa / oluphindwe kabili, ukugoqa, njll.): Ubunikazi bomkhiqizo.

Umsebenzi: Kusebenza amalebula amabhodlela, ukuhlinzeka ngemikhiqizo, imininingwane yomkhiqizo, izidingo zomthetho, namabhakhodi.

Imininingwane:

Abakwa-Pressure Ababucayi Ababucayi: Uhlobo oluguquguqukayo kakhulu, lusebenzisa amalebula aphrintiwe aphrintiwe kusuka ku-roll. Ingalungiswa nge:

Eceleni elilodwa: ilebula ohlangothini olulodwa.

Ezinhlakele kabili: Amalebula asetshenziswa ngasikhathi sinye ngaphambili nangemuva.

Bopha-nxazonke: Ilebuli eyodwa isonga yonke indawo yonke yebhodlela.

Phezulu / phansi: Amalebula asetshenziswa phezulu noma phansi kweziqukathi.

I-Shrink SleeEPegers: faka umkhono oshisekayo ovumelanayo ovumelana nokwakheka kwebhodlela lapho ufudumeza, uvame ukuhlinzeka ngomhlobiso womzimba ogcwele kanye nobufakazi obugcwele bomzimba kanye nobufakazi.

Ababili ababhaleli be-glue: Sebenzisa i-glue ebandayo noma ukuncibilika okushisayo kwe-glue ukusebenzisa amaphepha noma amalebula wefilimu.

Uhlelo lokuhambisa nokulawula: Uhlelo lwezinzwa kanye nemithambo yomugqa.

Umsebenzi:

Uhlelo lokuhambisa: Ukuhambisa amabhodlela ashelelezi kahle nangempumelelo phakathi kwesiteshi ngasinye sokucubungula. Yakhelwe ukugcina ukuhlukaniswa okuguqukayo kanye nesivinini. Ungafaka izinhlobo ezahlukahlukene zamaketanga (ipulasitiki, insimbi engenasici), ububanzi, kanye namatafula okuqongelela ukuphatha ama-backups wesikhashana noma avumele izinqubo ezihamba kancane ngaphandle kokumisa yonke imugqa.

Uhlelo lokulawula: ubuchopho bokusebenza, imvamisa isilawuli se-logic (PLC) ngesibonisi somshini womuntu (HMI - Thinta Screen). Ihlela isikhathi kanye nokusebenza kwawo wonke umshini emgqeni, uqinisekise ukuhlanganiswa okungenamthungo, ukuvumelanisa okusheshayo, ukutholwa kwephutha, futhi kuvame ukuhlinzeka ngemininingwane yedatha yokuhlaziywa kokusebenza.

Imininingwane: Izinhlelo zesimanje zokulawula zinikela ngokuqapha okukude, izexwayiso zokuqagela zokubikezela, futhi zivame ukuhlangana nezinhlelo ze-CLASA noma ze-Fembuthali ezibanzi noma ze-MES zokuqondisa okuphelele kokusebenza.

Kungani cabanga ngomugqa webhodlela ezenzakalelayo? Izinzuzo Eziyisisekelo Ukushayela ROI

Ngaphambi kokuthi sikhulume ngokubuyisa ukutshalwa kwemali kwakho, ake siqonde izinzuzo eziyisisekelo ezishayela i-ROI enhle yomugqa wamabhodlela ozenzakalelayo:

Amandla okukhiqiza anda kakhulu & ukugcwala: Imigqa ezenzakalelayo isebenza ngejubane eliphakeme kakhulu kunezinqubo ze-Manual noma ezenzakalelayo, okuholela ekukhuphukeni okumangazayo kwenombolo yamabhodlela agcwele ihora noma i-Shift. Lokhu kuhumushela ngqo emandleni aphezulu okuthengisa.

Izindleko ezincishisiwe zabasebenzi: I-automation inciphisa isidingo sabasebenzi bezandla, ukunciphisa amaholo, izinzuzo, kanye nezindleko ezihambisana nokuqasha, ukuqeqeshwa, kanye nokuphatha umsebenzi omkhulu.

Ukunemba okuthuthukile nokuncishiswa kwemfucuza: Izinhlelo ezenzakalelayo zinikeza ukugcwaliswa okuqondile, ukukhokha, kanye nelebula, okuholela ekuchithekeni komkhiqizo okuncane, futhi ekugcineni, imfucuza encane. Lokhu kunomthelela ngqo izindleko zakho ezibonakalayo ezibonakalayo.

Ikhwalithi Yomkhiqizo Ethuthukisiwe & Ukuvumelana: I-automation iqinisekisa amazinga wokugcwalisa womfaniswano, isicelo se-cap esingajwayelekile, kanye nokulebula okunembile, okuholela kumkhiqizo ophakeme wokugcina, ongakukhulisa ukwaneliseka kwamakhasimende kanye nedumela lomkhiqizo.

Ukuguquguquka okukhulu nokuzivumelanisa nezimo eziguqukayo

Ukuphepha okuthuthukile: Ukushintsha okuphindaphindiwe futhi kwesinye isikhathi imisebenzi enobungozi kunciphisa ubungozi bokulimala emsebenzini, okuholela endaweni ephephile yabasebenzi bakho kanye namaphrimiyamu womshuwalense ophansi.

Ukuqoqwa kwedatha nokuhlaziywa: Izinhlelo eziningi ezenzakalelayo ziza nezinzwa ezihlanganisiwe nesoftware engakwazi ukuqoqa idatha ebalulekile ekusebenzeni kahle kokukhiqiza, isikhathi sokudla, namanye amamethrikhi asemqoka, okwenza amandla okuqhubeka okuwusizo.

Izici ezisemqoka ezithonya i-automated Bottling Line Roi

Ijubane lapho ubheka khona ukutshalwa kwemali kwakho kuncike ekuguquguqukeni okuningana. Nazi ezibaluleke kakhulu:

Izindleko zokutshala imali zokuqala: Lesi yinto esobala kakhulu. Izindleko zomugqa wamabhodlela ezenzakalelayo zingahlukahluka ngokuya ngo:

Izinga le-automation: imigqa ehlanganiswe ngokuphelele ngezingalo zamarobhothi nezinzwa ezithuthukile kuzobiza kakhulu kunokuthula okulula.

Amandla nesivinini: Imisinga ephakeme yokufaka ngokuvamile ibiza ngaphezulu.

Ukwenza ngokwezifiso: Izixazululo ze-BESPOKE ezihambelana nemikhiqizo noma izinqubo ezihlukile kuzokhulisa izindleko.

Okwenziwayo: Ungakhohlwa izindleko zokuhambisa, amatafula okuqongelela, amasistimu wokufaka amakhodi, amasheke okulawulwa kwekhwalithi, nezinye izinto ezidingekayo.

Ukufaka & Ukukhokhisa: Lezi zindleko kufanele futhi zibhekwe.

Ukukhiqizwa kwevolumu yamanje nokukhula kwamanje: Amabhizinisi anemininingwane ephakeme ekhona kanye nokubikezela okuqinile kokukhula kuzoba ngokwemvelo ukubona i-ROI esheshayo. Umkhiqizo owengeziwe ucindezela emgqeni, ngokushesha uzobona ukonga kanye nemali engenayo.

Izindleko Zamanje Zabasebenzi kanye Nkululeko: Uma inqubo yakho yamanje noma ezenzakalelayo isebenza kanzima futhi ayisebenzi, amandla okulondolozwa kwezindleko kusuka ezimotweni ephakeme kakhulu, okuholela ku-ROI e-automa.

Inani lomkhiqizo & imaki

Ukuncishiswa kwemfucuza

Izindleko zokugcina nezindleko zokusebenza: Ngenkathi i-automation inciphisa umsebenzi, yethula izindleko ezintsha zokugcinwa, izingxenye ezisele, kanye nokusetshenziswa kwamandla. Lokhu kudinga ukucatshangelwa kahle.

Izindleko zokuxhasa ngezimali: Uma uxhasa ngezimali ukuthenga, amanani wenzalo kanye namagama wemalimboleko azoba nomthelela ekubizweni konke ngakho-ke isikhathi se-ROI.

Ukubala i-automated Bottling Line Roi: Indlela eyenziwe lula

Ngenkathi kunconywa ukuthi kunconywe imininingwane eningiliziwe yezezimali, ukubalwa kwe-ROI okuyisisekelo kungakunika ukuqonda kokuqala:

I-ROI (%) = [(Imali yokonga yonyaka + yonyaka + imali engenayo yonyaka) / izindleko zokutshala imali] x 100

Isikhathi sokukhokha (iminyaka) = izindleko zokutshala imali / (ukonga imali + yokonga imali + ukukhuphuka kwemali yonyaka)

Ake sihlukanise izakhi:

Ukulondolozwa konyaka: Lokhu kufaka phakathi ukuncipha ku:

Izindleko zabasebenzi (amaholo, izinzuzo, isikhathi esengeziwe)

Imfucuza (amabhodlela omkhiqizo, amabhodlela ancishisiwe)

Amandla (kungenzeka, kuya ngokusebenza kwamanje)

Izindleko ezihlobene Nezokuphepha

Ukunyuka kwemali engenayo yonyaka: Lokhu kuvela:

Ikhono elikhulayo lokukhiqiza eliholela ekuthengisweni okwengeziwe.

Ikhwalithi ethuthukisiwe yomkhiqizo eholela ekutholeni amanani aphezulu noma esabiweni semakethe.

Izibonelo zangempela ze-ROI & Ukulindela

Ngenkathi izibalo ezithile zihluka kakhulu, amabhizinisi amaningi abika ngokubona imali ekutshalweni kwemali ngomugqa wamabhodlela ozenzakalelayo kungakapheli iminyaka eyi-1 kuye kwayi-3, okunye ukukuthola ngokushesha. Lokhu kuyiqiniso ikakhulukazi ezinkampanini ezihlangabezana nokukhula ngokushesha noma lezo ezihamba ezinqubweni zezandla ezingasebenzi kahle.

Isibonelo, umkhiqizi wesiphuzo omncane njengamanje amabhodlela amabhodlela ayi-1 000 ngosuku ngesandla angatshala khona kumugqa ozenzakalelayo obiza ama- $ 150,000. Uma lo mugqa ubavumela ukuba bakhule kathathu amabhodlela akhiqizwa ngamabhodlela angama-3,000 ngosuku nabasebenzi abambalwa, imali ekhuphukayo nezindleko zokunciphisa zabasebenzi zingasheshe zisuse imali yokuqala.

Amathiphu wokukhulisa umugqa wakho we-automated Bottling Roi:

Ukuhlola okuphelele okudingakalayo: Chaza kahle izinhloso zakho zokukhiqiza, amabhodlela wamanje, kanye nokuqagelwa kokukhula okuzayo ngaphambi kokutshala imali.

Khetha izinga lokuzenzakalelayo elifanele: ungazenzi ngokweqile uma izidingo zakho zingalulusizo. Qala ngalokho okunikeza umthelela osheshayo kakhulu.

Uzakwethu nabathengisi abadumile: Sebenza nabahlinzeki abanolwazi lwe-automation abanganikeza imishini ethembekile, ukwesekwa okuhle, nokusiza ngokuhlanganiswa.

Ukuqeqeshwa okuphelele: Qinisekisa ukuthi abasebenzi bakho baqeqeshelwe kahle ukusebenza nokugcina imishini emisha.

Ukulondolozwa okusebenzayo: Ukulungiswa okujwayelekile kokuvimbela kuzonciphisa isikhathi sokuphumula futhi kwandise impilo yemishini yakho.

Ukuthuthuka okuqhubekayo: Sebenzisa idatha eqoqwe ngohlelo lwakho oluzenzakalelayo ukukhomba izindawo ukuze ziphinde zisebenze.

Isiphetho: Ingabe umugqa webhodlela ozenzakalelayo ulungile kuwe?

Ukutshala imali kulayini webhodlela ezenzakalelayo kuyisinqumo esibalulekile, kepha amandla e-COI amakhulu anakuphikwa. Ngokuhlola ngokucophelela imisebenzi yakho yamanje, nokuqonda izici ezithonyayo ezithonyayo, ungenza ukhetho olunolwazi oludla ibhizinisi lakho ekusebenzeni kahle, inzuzo, nempumelelo yesikhathi eside. Umbuzo awusona nje kuphela 'Ungabuyisela ngokushesha kangakanani utshalomali lwakho, ' kodwa kunalokho